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Our Jacket Process

At YOHAAN LEATHERS

HOW LEATHER JACKETS ARE MADE?

At Yohaan Leather, our utmost priority is ensuring the delivery of impeccable leather jackets that boast perfection, a natural fit, and unparalleled style. Every order traverses through diverse production departments, ensuring a meticulous process before reaching our valued customers’ doorsteps.

We recognize the significance of enlightening our customers about the intricacies of our operations, including the type of hide we meticulously select, the craftsmanship involved in the manufacturing process, and the efficient procedures employed in shipping our premium leather jackets to destinations across the globe. 

LEATHER SELECTION AT YOHAAN

Every Yohaan leather jacket is a result of unwavering commitment to detail, meticulously crafted and thoughtfully sorted. Our team of experts at our warehouse brings forth a 100% handmade masterpiece, ensuring each jacket is a unique testament to skilled artistry.

Leveraging the exquisite qualities of lambskin hides as our primary resource, we pride ourselves on creating jackets that offer unparalleled softness, a natural aesthetic, and skin-friendly comfort. Lambskin is carefully chosen for its luxurious feel, making it an ideal choice for those who seek not just a garment but an experience in every wear.

Additionally, our dedication extends beyond jackets; we utilize cowhide for crafting rugs and various other products, broadening the spectrum of our offerings while maintaining the same level of quality and excellence that defines Yohaan Leather.

EXQUISITE TANNING PROCESSES

Yohaan Leather’s experts employ fast-tanning methods and effective cleaning solutions to prepare hides for jacket production. Using specialized techniques and equipment, we swiftly eliminate impurities, hairs, fat, and proteins, ensuring a clean and bacteria-free foundation. Our precise process guarantees that each hide meets the exacting standards for crafting our premium leather jackets.

WASHING AND PRECISE DRYING

Following the tanning process at Yohaan Leather, our meticulous post-tanning phase involves essential washing and drying steps. Despite the higher energy costs associated, these procedures are integral for achieving optimal cleanliness and conditioning of the leather. This careful approach ensures the removal of any remaining impurities, allowing for a smooth and supple texture. Precise drying maintains ideal moisture levels, preparing the leather for the subsequent stages of crafting. The result is a refined and conditioned material ready to be expertly fashioned into our high-quality leather products, embodying Yohaan Leather’s commitment to excellence and attention to detail.

DESIGNING AT YOHAAN LEATHER

Yohaan Leather’s leather jacket construction follows a comprehensive process, encompassing pattern creation, precision cutting, skilled sewing, meticulous lining addition, and the attachment of distinctive features. Our team of professional designers possesses demonstrated expertise in garment tools and machinery, ensuring the creation of flawless jackets tailored to assigned sizes, variations, and colors. The synthesis of craftsmanship and technology guarantees that each Yohaan leather jacket is not merely a garment but a perfected piece of wearable art, reflecting our commitment to delivering products of unparalleled quality and style.

Cutting and Sewing:

The aim is to create a durable jacket that retains its stitching integrity for years. At the warehouse, experts gather the required leather pieces for both exterior and interior patterns. Post-collection, each piece undergoes precise cutting and meticulous sewing to shape sleeves, front, and back sections of the jacket. This detailed process ensures longevity, delivering a garment you can proudly wear for an extended period while upholding our commitment to quality craftsmanship.

Jacket Pattern:

At Yohaan Leather, a well-designed jacket holds paramount importance. To guarantee optimal results, we employ a variety of design elements, leveraging suitable computerized tools and techniques tailored to the specific style preferences of our customers. This meticulous approach ensures that each jacket not only meets but exceeds expectations, reflecting our dedication to delivering designs that seamlessly blend style and functionality.

Lining Attachment:

Enhancing comfort is integral to our jackets, achieved through the addition of the softest and skin-friendly viscose lining. This meticulous choice ensures warmth and a natural feel against the body, exemplifying our commitment to providing jackets that prioritize both comfort and quality.

QUALITY CHECK

Our commitment to lasting satisfaction involves a thorough inspection process before shipping. Our inspection team ensures adherence to quality standards by checking the following:

  1. The jacket mirrors the design depicted in the product image.
  2. Construction aligns with the selected variation, color, and size.
  3. Correct stitching is paramount.
  4. Rigorous fault detection is implemented.
  5. Meticulous attention to proper finishing, encompassing cuffs, collar, buttons, zippers, pockets, and more.

This comprehensive inspection guarantees that our jackets not only meet but exceed your expectations, standing the test of time in both style and durability.

LAST CHECK AND PACKAGING PERFECTION

After ensuring all aspects are satisfactory, our team conducts a final check before transferring the jacket to the packaging department to verify its suitability. To enhance stability during transit, each product, including leather jackets, is meticulously wrapped in specially designed bags to prevent any damage during shipping.

DELIVERY

We rely on renowned courier services such as DHL and FedEx for swift and secure shipments. Once the parcel is handed over, you’ll receive a tracking code to monitor your order’s status. Our commitment is to continually enhance your experience, and we remain dedicated to ensuring the happiness of our valued customers. Your satisfaction is our ongoing priority, and we eagerly anticipate the opportunity to serve you even better.

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